Industrial Burners

Therm process Engineering Pvt. Ltd. designs and manufactures industrial burners for furnaces, boilers, bake ovens and rotary kilns. The range covers gas burners (LPG, CNG, PRG, CBM and Bio-CNG), oil burners (LDO, FO, HSD and LSHS), dual-fuel gas-and-oil burners, and monoblock burners for producer gas, biogas, Bio-CNG and coal gas. It also includes burners for rotary kilns. Because Therm process also builds furnaces, its burners are selected and tuned for real furnace duty rather than as standalone catalogue items. Tell us your application and fuel to get the right burner.

What Is an Industrial Burner?

An industrial burner mixes fuel with combustion air and burns it in a controlled flame to supply heat to a furnace, boiler, oven or kiln. A good burner does four things well:

• Mixes fuel and air in the right ratio, for complete combustion without excess air losses.
• Shapes the flame to suit the chamber: long or short, luminous or blue, high or low velocity
• Stays stable across the firing range the process needs.
• Lights and operates safely, with appropriate ignition and flame supervision

The right burner depends heavily on fuel type and application. Gaseous fuels, heavy oils and low-calorific gases such as producer gas each behave differently. A reheating furnace, an aluminium melting furnace and a bake oven each need a different flame.

Therm process Industrial Burner Range

• Gas burners : For LPG, CNG, PRG, CBM and Bio-CNG, covering bottled and piped gases through to renewable gas.
• Oil burners : For LDO, FO, HSD and LSHS, supported by Therm process heating and pumping units for heavy oils.
• Dual-fuel burners : For gas and oil, letting plants switch fuel based on availability and cost.
• Monoblock burners : For producer gas, biogas, Bio-CNG and coal gas. These suit plants with their own gasifiers or low-calorific gas supply.
• Burners for rotary kilns : Across its furnace range, Therm process also supplies radiant tube burners, self-recuperative burners, blue flame gas burners and auto-ignition burners for bell annealing furnaces. Its aluminium melting furnaces use its super low speed luminous flame burners. Burner systems can be supplied with Therm process combustion blowers, gas trains, ratio regulators, oil micro valves, limiting orifice valves, motorised air, gas and oil valves, burner nozzles and ignition electrodes.

Technical Specifications

Key Features

• Wide fuel coverage, from LPG to LSHS to producer gas.
• Dual-fuel flexibility.
• Designed by a furnace builder, so flame shape matches the chamber.
• Complete combustion package available.
• Retrofit capability for existing furnaces.
• Renewable gas compatibility (Bio-CNG, biogas).

How Burner Selection Works

• Application review: Furnace type, chamber size, process temperature.
• Fuel review: Fuel type, calorific value, supply pressure.
• Heat load: Required firing rate and number of burners.
• Flame design: Length, velocity and luminosity for the process.
• Control package: Ratio control, valves, ignition and safety.
• Commissioning: Setting and tuning on site.

Applications

• Reheating furnaces for rolling mills.
• Forging furnaces.
• Heat treatment and annealing furnaces.
• Aluminium melting and crucible furnaces.
• Boilers and bake ovens.
• Rotary kilns.
• Ladle and delta preheating.

Industries Served

• Steel plants and rolling mills
• Forging
• Aluminium
• Automotive and engineering heat treatment
• Food (bake ovens)
• Process industries (kilns, boilers)

Benefits

• Fuel choice and switching to manage cost.
• Efficient combustion with correct air-fuel ratio.
• Process-matched flame for better heating quality.
• Single-source combustion system.

Custom Burner Solutions

Share the following:

• Application and equipment type
• Fuel(s) and supply pressure
• Required heat input
• Chamber dimensions
• Process temperature
• Ignition and automation requirement
• Whether it is a new build or a retrofit

Why Choose Thermprocess?

• Combustion specialists since 1997.
• Burners designed in-house and used in its own furnaces.
• Complete accessories range manufactured by the company.
• ISO 9001 & ISO 14001 certified, as stated by the company.

Related Therm process Products

• Combustion Blower
• Limiting Orifice Valve
• Recuperator / Economizer
• Accessories
• Reheat Furnace
• Delta Pre Heater

Frequently Asked Questions